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Re-bending bent Bubinga sides
http://www-.luthiersforum.com/forum/viewtopic.php?f=10102&t=4827
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Author:  Dennis Leahy [ Mon Jan 30, 2006 10:10 am ]
Post subject: 

I just bent a set of waterfall Bubinga into an S-shaped cutaway. They have gone through a cooldown, and a second heating session, and are still in the bender. (This is a silicone blanket system.)

The cutaway is pretty close, but not snug with the mold. There's about an 1/8" gap between the sandwich and the form. With springback, it will probably be a bit worse than that. The cutaway is quite a bit smaller diameter than my bending iron, so I'd have to improvise a new small diameter hot pipe for touch up...

or...

What about the idea of re-wetting, and rebending the bent sides, only this time, eliminate the spring steel that was below the wood?

I used 3 pieces of spring steel for the initial bending. Worked great for the upper (non-cutaway) side, but was probably too restrictive for the cutaway side. My setup was:

bending form, then:

.012" spring steel
wet paper
wet wood
wet paper
.012" spring steel
silicone heating blanket
.012" spring steel


And I'm thinking of refining the bend with this setup:

bending form, then:

wet paper
wet wood
wet paper
.012" spring steel
silicone heating blanket

Does this sound like it would work? Any suggestions?

Thanks,

Dennis

Author:  tippie53 [ Mon Jan 30, 2006 11:05 am ]
Post subject: 

     Can you get the wood to shape in the mold with a little pressure? I personally don't use cutaway molds anymore. I figure if the side is attached to the neck block and the side is blocked to the mold I just let the cutaway flow on its own. I have split a few trying to get them perfect and as a result fixed it till it broke.
     Babinga ,next to paduk is one of the hardest woods to bend well. Higher figured babinga is a real test of patience and skill.
   If you are going to fret over the smaller radius , you may need to touch up on a bending iron.
John Hall
   Take it slow as the wood fibers need to compress to allow bending

Author:  Dennis Leahy [ Mon Jan 30, 2006 12:11 pm ]
Post subject: 

Thanks, John.

I'll pull it out of the mold, and see how much it springs, to get a better idea of what it needs. (Maybe it "needs" to be left alone, as you suggest, to avoid breaking it.) I have a female mold for this, with integrated cutout as well, so I may not be able to get it into that mold if I don't get the curves to where they were supposed to go.

So far, I am pretty thrilled not to have cracked the Bubinga.

Dennis

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